Aramid Conveyor Siv
Kev lag luam - Qib Khoom Nplooj: Aramid Conveyor Belt
Lub aramid conveyor siv siv lub siab -modulus hluavtaws aramid (para-aramid) fiber ntau carcass nyob rau hauv qhov chaw ntawm tsoos steel cords los yog polyester-nylon (EP/NN) plies. Engineered rau siab- nro, ntev-nruab deb, thiab siab- cov khoom thauj khoom, nws ua ke nrog lub zog tensile siab thiab qis elongation ntawm cov hlua steel hlua nrog qhov yooj, qhov hnyav, thiab qaug zog ntawm cov ntaub siv. Nws yog siv nyob qhov twg qhov hnyav txo, tiv thaiv corrosion, thiab dynamic yooj dictate ua hauj lwm efficiency.
Ntsiab nta
Siab zog - rau - Qhov hnyav piv
Muab cov kev ntsuas siab tensile mus txog SVK 2500 N / mm nrog lub cev hnyav txo mus txog 50% piv rau cov hlua hlau sib npaug.
01
Nyob ze -Zero Corrosion
Tsis yog-hlau aramid carcass tshem tawm xeb, qaum oxidation, thiab ntug corrosion nyob rau hauv av, acidic, los yog tshuaj lom neeg-laden ib puag ncig.
02
Superior Dynamic Flexibility
Me me pulley txoj kab uas hla yuav tsum tau vim zoo heev transverse thiab longitudinal yooj, txo lub zog tsav.
03
High Impact & Tear Resistance
Siab -modulus aramid fibers nqus thiab dissipate lub zog cuam tshuam hauv zos los ntawm cov khoom ntse, hnyav, tiv thaiv kev sib kis.
04
Exceptional Splice Efficiency
Siv ntiv tes-splice lossis stepped- txoj kev sib txuas uas ua tiav txog li 90% dynamic splice tuav, outperforming tsoos mechanical fasteners.
05
Technical Specifications
|
Technical Parameter |
Standard Range / Specification |
Test Standard |
|
Tensile zog (N / mm) |
630 N / mm txog 2500 N / mm |
TS EN ISO 7622 / DIN 22102 |
|
Siv dav (mm) |
500mm txog 2200mm |
ISO 523 |
|
Carcass Khoom |
Aramid (Kevlar / Twaron sib npaug) warp, EP / NN lossis nylon weft |
ISO 21183 Kev Tswj Xyuas Kev Lag Luam |
|
Npog Rubber Thickness |
Sab saum toj: 3.0mm txog 10.0mm; Hauv qab: 1.5mm txog 6.0mm |
ISO 37 |
|
Elongation ntawm Breaking Load |
<= 1.5% (at working tension) |
TS EN ISO 7622 |
|
Troughability (mm) |
Max qhov tob<= 5% of belt width |
ISO 703 |
|
Ua haujlwm kub |
-30℃rau +120℃(compound dependent) |
ISO 540 |
Sab saum toj Cover:Engineered roj hmab compound formulated rau kev hnav mechanisms (abrasion, gouging, tshav kub, los yog roj).
Sab saum toj Skim Rubber:High -adhesion interlayer kom ntseeg tau tias ua tiav encapsulation thiab daim ntawv cog lus lub zog ntawm npog thiab lub cev.
Aramid Carcass
Multi-ply lossis ib zaug-ply siab- tenacity aramid ntaub muab longitudinal tensile load peev thiab cuam tshuam.
Hauv qab Skim Rubber
Dynamic cushion txheej absorbs shock loads thiab txo inter-ply shear stress.
Hauv qab Cover
Tsawg-kev sib txhuam, kev puas tsuaj-cov tshuaj tiv thaiv ua kom zoo rau cov txaj txaj lossis cov menyuam sib cuag.
Khoom siv & Kev tsim kho
Aramid xov paj
Para-aramid nruam filament yarn nrog tenacity tshaj 22 g / denier thiab tensile modulus tshaj 70 GPa, muab qhov seem stability nyob rau hauv cyclic loads.
Skim thiab Cover Compounds
Blends of Natural Rubber (NR), Styrene-Butadiene Roj Hmab (SBR), Ethylene Propylene Diene Monomer (EPDM), thiab Chloroprene Rubber (CR), ntxiv dag zog nrog siab - cov qauv carbon dub thiab tiv thaiv cov tshuaj tiv thaiv.
Carcass Architecture
Warp-oriented aramid cords ua ke nrog lub siab - lub zog transverse nylon/polyester weft xov kom tuav lub sab rigidity thaum tuav troughability.
Fatigue Resistance:Withstands tshaj 500,000 dynamic flexing cycles dhau tsav pulleys tsis muaj carcass sib cais los yog qaum qaug zog degradation.
Zog Efficiency:Txo cov rotating loj thiab txo bending hysteresis txo tag nrho conveyor zog kos los ntawm 4% mus rau 8% piv rau cov qauv steel qaum configurations.
Tension Retention:Kev ncua mus tas li yog khaws cia qis dua 0.5% tom qab- tawg- nyob rau hauv, txo qis siv - nce mus txog qhov yuav tsum tau ua nyob rau hauv txoj kev hla mus ntev.
Npog Adhesion:Roj hmab-rau-carcass tev lub zog tshaj 12 N / mm (ISO 252), tiv thaiv stripping rog ntawm daim tiab boards thiab scraper interfaces.
Daim ntawv thov
Underground & Nto Mining
Kev thauj mus los - ntawm -mine (ROM) thee, metallic ores (hlau, tooj, kub), thiab sib sau ua ke nrog qhov siab poob siab.
Cement Cog
Kev tuav cov clinker abrasive, limestone, thiab cov pluas noj nyoos ua haujlwm ntawm cov khoom kub siab.
Chaw nres nkoj & Terminals
Cov khoom siv ntau lub nkoj thauj khoom thiab stacker-reclaimers tuav thee, chiv, thiab bauxite nyob rau hauv siab- ntub dej ntug hiav txwv cua.
Hlau Mills
Coke, sinter, thiab hlau ore thauj kab yuav tsum tau muaj kev cuam tshuam thiab nruab nrab thermal kuj.
Conveyor System Compatibility
Pulley Txoj kab uas hla
Yam tsawg kawg ntawm lub nruas diameters yog 20% mus rau 30% me dua qhov sib npaug ntawm - lub zog steel hlua siv vim tsis muaj cov hlau tsis muaj zog.
Kev Hloov Qhov Ncauj
Kev hloov pauv luv luv ntawm qhov kev xav tau ntawm troughing idlers thiab lub taub hau / Tail pulleys tiv thaiv ntug kev ntxhov siab.
Idler Rollers
Ua tiav nrog tus qauv 20 degree, 35 degree, thiab 45℃troughing idler sets, zawv zawg txaj, thiab cuam tshuam idler configurations.
Cleaners & Skirts
Txaus siab rau polyurethane thawj / theem nrab hniav scrapers thiab cov qauv roj hmab skirting tshuab tsis muaj carcass snagging.
Xaiv qhov tseeb aramid conveyor siv yuav tsum ntsuas peb qhov kev ua haujlwm tseem ceeb:
Calculate Maximum Tension (Tmax):Txiav txim siab zoo nro siv CEMA lossis DIN 22101 cov qauv kev suav, suav nrog kev sib txhuam zoo li qub, gradient tsis kam, thiab cov khoom siv ntxiv.
Xaiv Carcass Strength:Xaiv txoj siv tawv (N / mm) qhov twg Tmax tsis pub dhau qhov kev tso cai ua haujlwm nruj raws li qhov tsawg kawg nkaus kev nyab xeeb ntawm 10: 1.
Txiav txim siab Cover Compound Class:
DIN Y / ISO D:General abrasive pob zeb, aggregate, thiab thee.
DIN X / ISO H:Abrasive hnyav, ntse -edged hnyav ores.
DIN W:Guging heev thiab siab - cuam tshuam rau thaj chaw poob.
DIN T / Kub -Resistant:Cov ntaub ntawv mus txog 150℃nruam / 180℃intermittent.
Manufacturing & Quality Control
Kev tsim khoom cia siab rau qhov nro tsis tu ncua-tswj calendering thiab ntau-theem hydraulic vulcanization presses.
Calendering Precision
Aramid yarn arrays yog pub los ntawm precision plaub - yob calenders tuav roj hmab skim thickness kam rau ua nyob rau hauv ± 0.05 hli.
Curing Control
Multi-zone platen presses siv cov txheej txheem kub sib xws (145℃± 2 degree) thiab tshwj xeeb siab (1.5 MPa) kom ua tiav cov ntoo khaub lig- txuas thiab interlayer sib txuas.
Hauv -Line Quality Monitoring
Automated laser dav sensors thiab beta -gauge thickness profilers saib xyuas qhov profile raws li tag nrho cov yob ntev.
Txuj & Kev Xeem
Txhua pawg tsim khoom tau dhau los ua kev puas tsuaj thiab tsis yog -kev kuaj xyuas kev puas tsuaj ua ntej xa:
Tensile & Elongation Test
ISO 7622 / ASTM D378 (tawg quab yuam thiab elongation pov thawj).
Adhesion zog
TS EN ISO 252 Kev kuaj xyuas ntawm daim npog thiab lub cev
Npog Abrasion Resistance
TS EN ISO 4649 / DIN 53516 (Kev ntsuas qhov poob qis, lub hom phiaj<= 150 mm³).
Nplaim Retardancy
TS EN ISO 340 Kev Tshawb Fawb Kev Tshaj Tawm rau hauv av mining
Kev kho kom haum
Dav & Ntev
Custom txiav-rau-ntev yob mus txog 500 meters; slitting muaj mus txog 500 mm.
Ntug Kev Tsim Kho
Moulded roj hmab npoo los yog txiav npoo nrog elastomeric ntug- kev kho lub foob kom tiv thaiv kom tsis txhob ya raws.
Cov Khoom Tshwj Xeeb
Roj-resistant (Nitrile-raws li), nplaim taws-retardant (FRAS), thiab txias-resistant (txog -50 degree) formulations engineered raws li kev thov.
Ntim & Xa
Ntim
Cov dej noo- kaw hnyav- lub luag haujlwm polyethylene inner wrapping, tiv thaiv los ntawm corrugated buffer khaubncaws sab nraud povtseg thiab ruaj ntseg ntawm cov hlau robust-cov ntoo reels.
Lifting & tuav
Reels nruab nrog nruab nrab arbors lossis lifting brackets ntsuas rau kev nyab xeeb nyiaj siv ua haujlwm crane thiab forklift tuav.
Logistics
Containerized (20GP/40HC) los yog tawg- kev xaiv thauj khoom ntau raws li qhov chaw nres nkoj thiab qhov hnyav txwv.
FAQ
Thov ib daim Quote & Engineering Resources
Txhawm rau kom tau txais cov lus pom zoo thiab kev lag luam hais kom haum rau koj qhov kev siv tshuab conveyor, thov muab cov ntsiab lus hauv qab no:
Conveyor center - mus rau -center nrug thiab nqa qhov siab
Ntau tshaj ib teev muaj peev xwm (t / h) thiab cov khoom siv ntau ntom ntom (t / m³)
Yuav tsum siv txoj siv dav dav, lub zog tensile (N / mm), thiab ua haujlwm ntev
Cov yam ntxwv ntawm cov khoom siv (max pob loj, kub, abrasiveness)
Peb yog cov kws tshaj lij aramid conveyor siv cov tuam ntxhab thiab cov muag khoom hauv Suav teb, tshwj xeeb hauv kev muab cov kev pabcuam zoo. Peb sov siab txais tos koj rau cov lag luam wholesale siab -qib aramid conveyor siv los ntawm peb lub hoobkas. Tiv tauj peb kom paub meej ntxiv.