Aramid Steel Cord Composite Conveyor Siv

Lub aramid steel qaum kev sib xyaw conveyor txoj siv ua ke siab - tensile steel hlau cords nyob rau hauv longitudinal centre nrog siab -modulus aramid fiber ntau transverse los yog cuam tshuam -absorbing txheej. Qhov kev tsim kho hybrid no txuas qhov sib txawv ntawm cov pa txhua yam - cov hlua hlau thiab cov ntaub qhwv. Nws muab lub zog tawg siab thiab qhov elongation tsawg tsawg thaum txo tag nrho txoj siv tawv hnyav txog li 25% piv rau cov qauv steel hlau sib npaug, txo qis tsav- lub zog yuav tsum tau nyob ntev - deb overland conveyors.

Txo Rotating Nyhav:Txoj siv qis qis txo qis kev siv hluav taws xob ntawm lub cev muaj zog thiab txo cov peev nyiaj siv rau cov neeg siv khoom thiab cov qauv hlau.
Txhim khu kev cuam tshuam tsis kam:Aramid cov khaubncaws sab nraud povtseg nqus lub zog kinetic siab ntawm cov ntsiab lus thauj khoom, tiv thaiv cov pob zeb ntse -edged los ntawm punncturing mus rau hauv cov tub ntxhais hlua.
Corrosion Immunity nyob rau hauv Edges:Encapsulated aramid Cheebtsam tiv thaiv ya raws kev tsiv teb tsaws thiab tshuaj lom neeg degradation piv rau cov hlau ntug kev tsim kho.
High Splice Efficiency:Tau tshaj cov kauj ruam vulcanized splices ua tiav tshaj 90% ntawm nominal siv zog.
Superior Troughability:Kev tsim cov pob txha yooj yooj yim tso cai rau cov kaum sab xis sib sib zog nqus (txog 45 degrees) kom muaj peev xwm ua kom muaj peev xwm thiab txo qis.

Tus ntoo khaub lig- ntu txheej txheej txheej, los ntawm sab saum toj mus rau hauv qab, muaj cov hauv qab no cov khoom:
Sab saum toj Rubber Npog:Formulated nrog siab -abrasion thiab cuam tshuam- tiv taus elastomer tebchaw los tiv thaiv cov khoom ncaj qha te thiab gouging.
Upper Aramid Impact / Buffer Ply:High -modulus aramid fiber ntau woven txheej nyob ncaj qha hauv qab lub hau saum toj kawg nkaus kom nqus tau lub zog poob siab hauv zos thiab tiv thaiv cov khoom nkag.
Longitudinal Hlau Cords:High-tensile galvanized steel hlau hlua (7 x 7 lossis 7 x 19 kev tsim kho) tau teem caij sib dhos thoob plaws txoj siv dav siv los ua thawj qhov nro thiab thauj khoom- cov kabmob tseem ceeb.
Lower Aramid Stabilization Ply:Secondary aramid npuag txheej muab cov qauv kev ruaj ntseg, transverse rigidity, thiab txhim kho carcass kev ncaj ncees.
Hauv qab Rubber Cover:Tsawg-kev sib txhuam, tiv thaiv- cov txheej hauv qab zoo li qub tau tsim kom glide smoothly hla troughing thiab rov idlers thaum tiv thaiv cov hlua sab hauv hauv qab- sab hnav.

Core Tension Members:Galvanized siab- carbon steel cords (7 x 7 lossis 7 x 19 kev tsim kho) muab siab tensile modulus thiab qis ua haujlwm stretch.
Impact Reinforcement:Impregnated para-aramid fiber ntau woven npuag tso ncaj qha saum toj thiab hauv qab ntawm lub dav hlau hlau kom tawg mus rau thaj tsam cuam tshuam.
Roj Hmab:Siab -adhesion ntuj / hluavtaws roj hmab matrix tsim los xauv cov hlua hlau thiab aramid plies ua ke, tiv thaiv kev sib cais nyob rau hauv cyclic dabtsi yog khoov dua pulleys.
Sab nrauv npog:Compound formulations tailored los tiv thaiv gouging, tearing, roj, ozone, los yog nruam khiav hauj lwm kub txog li 150 degree.

Dynamic Elongation:Tuav kev ua haujlwm elongation qis dua 0.25% nyob rau hauv kev thauj khoom tag nrho, txo qis kev siv - nce mus txog qhov xav tau ntawm cov kab hla ntev.
Flex Fatigue Resistance:Withstands dynamic dabtsi yog khoov tshaj pulley diameters me me li 800 mm (nyob ntawm St rating) rau yam tsawg kawg nkaus ntawm 500,000 load cycles tsis muaj ply sib cais.
Rip Propagation Resistance:Aramid ntoo khaub lig-weave txwv qhov ntev ntawm cov kua muag tawm los ntawm cov hlau daig los yog cov khoom thaiv.

Underground & Nto Mining:Kev thauj mus los ntawm - ntawm - kuv cov tooj liab, hlau ore, thiab thee hla qhov hnyav overland topologies.
Thawj Crushers & Feeders:Tuav hnyav, ntse - pob zeb pob zeb poob ncaj qha los ntawm cov pob zeb pov tseg.
Chaw nres nkoj Terminals & Bulk Handling:Siab -nkoj ceev ceev loaders thiab stacker-reclaimer systems yuav tsum txhim khu kev qha siab -muaj peev xwm throughput.
Cement Cog:Kev xa cov clinker abrasive, limestone, thiab cov zaub mov nyoos nyob rau hauv siab thermal tej yam kev mob.

Pulley Requirements:Tau tshaj tus qauv tsav, snub, thiab khoov pulleys. Qhov tsawg kawg nkaus pulley diameters ua raws li cov chaw tsim khoom nruj sib piv rau cov hlua hlau txoj kab uas hla (feem ntau 125 x d_cord).
Kev Hloov Qhov Ncauj:Yuav tsum muaj cov qauv kev hloov pauv ntawm thaj chaw tiaj tus mus rau troughed idlers los tiv thaiv ntug hla -stretching.
Ntxuav Systems:Ua tau zoo nrog polyurethane thawj cov hniav scrapers thiab lwm yam kev txhuam txhuam txhuam tsis muaj kev puas tsuaj rau sab saum toj aramid- cov txheej txheem ntxiv.

Txhawm rau xaiv txoj hlua khi kom raug rau ib qho system tshwj xeeb, ntsuas cov kev ua haujlwm hauv qab no:
Xam qhov siab tshaj plaws (T_max):Txiav txim siab pib, nres, thiab khov kho- lub xeev kev khiav hauj lwm nruj kom xaiv qhov raug St rating (xws li St 1000, St 1600).
Ntsuam xyuas Impact Zog (E=m * g * h):Rau kev poob siab tshaj 2.0 meters nrog cov pob loj tshaj 300 hli, xaiv cov kev teeb tsa siv nrog dual aramid cuam tshuam txheej.
Txiav txim siab npog qib los ntawm cov yam ntxwv ntawm cov khoom:
DIN Y:General abrasive pob zeb thiab gravel.
DIN X / W:High abrasive ntse granite, hlau ore, thiab pob zeb nyuaj.
FR (ISO 340):Underground thee mines yuav tsum muaj nplaim taws-cov khoom tiv taus.
Txheeb xyuas qhov tsawg kawg nkaus Pulley Diameter:Xyuas kom lub nruas qhov ntev uas twb muaj lawm sib tw los yog tshaj qhov khoov vojvoog txwv ntawm cov tub ntxhais sib xyaw.

Cord Calendering:Ntau - yob calenders tswj cov roj hmab nkag mus rau hauv ib tus neeg hlau hlua filaments, tshem tawm cov hnab tshos huab cua uas ua rau muaj kev xeb sab hauv.
Electronic Tension Equalization:Ua ntej - nro racks dlhos tag nrho longitudinal steel cords nyob rau hauv ib qho kev thauj khoom ua ntej nias kho kom tsis txhob muaj qhov sib txawv thauj khoom hla txoj siv dav.
Nruam Curing Xovxwm:Rotary curing kab (Rotocure) los yog ntau- nruab hnub nrig hydraulic xovxwm siv cov cua sov tswj thiab tonnage profiles kom ntseeg tau tias tus ntoo khaub lig sib xws -txuas ntawm cov roj hmab matrix.
Hauv -Kev Ntsuas Hauv Tsev:Txhua qhov ntau lawm ua rau muaj kev puas tsuaj tensile lub zog kuaj (ASTM D378), adhesion tev kuaj ntawm cov roj hmab thiab qaum, thiab kev ntsuas kev puas tsuaj (DIN 53516).

Cover Compounds:Cov qauv kev cai rau siab- qaug zog, roj- tiv taus (NBR), lossis huab cua kub heev- tiv taus (150℃txuas ntxiv).
Rip-Nrhiav Sensors:Embedded RFID chips lossis conductive loop wires integrated into the belt carcass for automated longitudinal rip-stection systems.
Ntug Finishing:Moulded roj hmab npoo los yog txiav ntug kaw nrog corrosion-resistant elastomers.

Ntim:Cov hlua khi tau raug mob ntawm qhov hnyav -cov haujlwm steel reels, kaw nrog noo noo- thaiv kev thaiv, thiab ruaj nrog steel strapping los tiv thaiv kev hloov tsheb.
Kev tuav:Reels yog tsim los rau overhead crane nqa ntawm cov tub ntxhais tuav lossis forklift tuav los ntawm lub nruas flanges.
Shipping:Standard containerized freight los yog break-bulk shipping shipping nyob ntawm reel qhov ntev thiab tag nrho tonnage.

Thov ib daim Quote

Txhawm rau kom tau txais cov ncauj lus kom ntxaws txog kev tshaj lij thiab kev lag luam hais, xa koj qhov system tsis:
Center-rau-Center Conveyor Length & Lift:
Cov khoom siv thauj khoom & qhov siab tshaj plaws pob loj:
Hously Conveying Capacity (TPH):
Yuav Tsum Siv Siv Dav & kwv yees Tensile Strength (St Rating):

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